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@polpo@chaos.social

Post #2376620

2025-05-01 01:10 UTC

Any suggestions for how to achieve a nice sharp bend in sheet metal? I’m trying to get as close as possible to the factory-bent bracket on the left. On the right is the best I can get with a vise-mounted press brake. #metalworking

Replies (7)

  • @xenenic@bitbang.social 2025-05-01 01:13

    @polpo@chaos.social Look into a cheap 2nd hand sheet metal brake if you have the space.

    Open ##3048690

  • @bowlcut@mastodon.online 2025-05-01 01:16

    @polpo@chaos.social I’d clamp it up in the vice and use a hammer to get it down closer. Breaks stretch metal thus rounding it. Hammering it is ‘upsetting’ and pushes the metal around. If this isn’t ‘production’ then hammering with a smooth faced hammer should get it more square. Production level, a better break would likely produce a better bend.

    Open ##3048691

  • @Btb@bitbang.social 2025-05-01 01:50

    @polpo@chaos.social hammer and cold chisel?

    Open ##3048707

  • @AndrewX192@infosec.exchange 2025-05-01 06:00

    @polpo@chaos.social press brake or HFT 20 ton shop press + swag off road finger brake

    Open ##3048708

  • @polpo@chaos.social metal brake- sheet metal shops have em... you could make your own with the right pieces of steel on a lever. They basically clamp down tight holding the metal still and flat on both sides, and then forcefully bend the small area... if you bend it back an forth and score aluminum will just break :)

    Open ##3048709

  • @ZombieMcMew@furry.engineer 2025-05-22 04:21

    @polpo@chaos.social smaller die opening for the press brake attachment and maybe a smaller nose radius on the die. Can still get pretty sharp of a bend with air bending. Otherwise switch to something like a finger brake. Chisel into a small die opening would probably work. File or grind the lower form.

    Open ##3048710

  • @polpo@chaos.social I'd check some subreddit for some info, like this one : www.reddit.com/r/metalworking/comments/1km7uni TL;DR a woodblock and a mallet could be used

    Open ##3048711